Advanced Rapid Medical Device Prototyping Solutions

Speed matters most when design decisions still remain flexible. Weiss-Aug delivers medical device prototyping that allows OEMs to evaluate form, fit, and function early while keeping manufacturing realities in focus. Our engineers execute prototypes with production intent, controlling materials, tolerances, and processes so that early builds reflect downstream requirements.

Through rapid medical device prototyping solutions, we help teams validate designs and identify risks, supporting design iterations without introducing any unnecessary variability. Each medical device prototyping effort maintains documentation continuity and regulatory awareness to support future validation. OEMs continue to rely on Weiss-Aug when rapid prototyping must inform real production outcomes – not create more work for the future.

laser processing equipment

Rapid Prototyping

When it comes to prototyping for medical devices, time to market is critical, not only is it a competitive advantage, but it can sooner help patients in need. While the process can be lengthy, from proof of concept all the way to commercialization, laser processing capabilities can shorten the development stage.

laser processing, laser cutting, blanks

Plastic Prototypes

For multi-material prototypes, we will often use a combination of prototyping technology. Plastic components can be fabricated through additive technology and assembled through UV adhesive or welding.

Metal Prototyping

From solid models, we can deliver accurate prototypes to you in days or emulate a production process utilizing laser, machining, P-ECM and prototype tooling, depending on your prototype needs. For example, quick turn prototypes from our LaserLab Technology Center combined with Chaku Chaku (single piece flow) manufacturing support preproduction builds. We can even reel-to-reel laser cut metal coil to facilitate easy blank development.

Our rapid prototyping capabilities help you iterate quickly, validate designs, and make informed decisions early in the development cycle — all with the backing of scalable, production-ready processes.

Dedicated Prototyping Technologies

  • Fabrication of prototypes from metal, plastic and other materials
  • Additive manufacturing, hybrid-AM, laser processed, or electrochemical machined prototypes available in days
  • Markforge, Stratasys 3D
  • P-ECM, EDM and WEDM
  • Modular prototype tool frames for molding or stamping to test part variations
  • Dedicated staff and equipment to ensure focus and support on achieving your prototype needs
  • 3D scanning accurate to 4 decimals via Zeiss and Otto Vision technology to reverse engineer and or confirm prototypes to models
  • Automated take-up (Reel-to-Reel operations)

Explore Our Capabilities

Markets Served

Let's Get Started

At Weiss-Aug, we are looking for strategic partners like you. Whether you’re interested in medical component prototyping or full-scale aerospace parts production, we’d love to help.

Contact us to learn more about our prototyping services.

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Start Your Next Medical Manufacturing Program With Us

From feasibility and prototyping to validated, high-volume production, Weiss-Aug MedPharma gives medical device and pharmaceutical OEMs a manufacturing partner in sync with their programs. Request a quote and let's talk about what we can build together.

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