AEROSPACE & DEFENSE

ISO 9001:2008 AND ISO 14001 CERTIFIED

The Weiss-Aug Group delivers our Aerospace and Defense customers the strong, precise, reliable parts that lives depend on.

Complex machinery found in Aerospace & Defense equipment requires flawless parts that perform in the most extreme environments. Our parts can be found in commercial airliners, military helicopters, fighters, missiles, ground vehicles, U.S. Navy warships and even in aerospace vehicles sent to Mars. These intricate parts require our expertise in delivering high-performance metal parts via precision metal stamping and injection metal molding using exotic metals and alloys.

We can offer low volume, high-precision reliability, and the skills to work with different alloys to manufacture your components.

Many of the suppliers that we work with are certified for aerospace applications.

DESIGN THAT'S OUT OF THIS WORLD

Weiss-Aug met the design challenge to create a connector for the Planet Solar Dynamics Observatory on the planet Mars.  We worked with the engineering team to help with Design For Manufacturing of the part and precision metal stamped these connectors with insert molding capability for the Curiosity Mars Rover.

Rover on Mars surface
Fighter Jet parts manufacturing

SPECIALTY MATERIALS

Expertise in metals and high-tech exotic alloys: 

  • Aluminum, Copper, Nickel, Brass
  • BeCu (Beryllium Copper)
  • Pre/post-plated and cladded materials
  • Skived and profile rolled materials
  • Inconel
  • Stainless in the 3XX, 4XX, and precipitation hardening alloys
  • Titanium
  • NiTi (Nickel Titanium)
  • Other exotic alloys

Get in touch with us to learn more about Inconel and other exotic alloys that The Weiss-Aug Group uses in the manufacturing process.

KEY AEROSPACE PRODUCT GROUPS

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TERMINALS & CONNECTORS

  • Compliant Pins
  • Connector Wafers
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BOLTS

  • Carden Bolts
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SHIELDING COMPONENTS

  • EMI
  • RFI
  • Sensors
  • MEMs
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CONTACTS

  • Fork Contact
  • Blade Contact

capabilities

  • Precision metal stamping
  • Injection molding: including reel-to-reel, insert molding, micro- and over-molding
  • Material science expertise in exotic metals and alloys required to withstand high pressure, corrosion, intense heat and temperature variations
  • Custom assembly: manual, semi and fully automated assembly
  • Full lab to test mechanical properties for product consistency on the production floor including hardness, tensile strength and plating thickness on all materials
  • Secondary processes: laser welding, coating, degreasing, heat aging and heat treatment
  • Full-service prototyping: component design, single prototype fabrication, and bridge/prototype tooling for sampling from a few hundred to a few thousand parts
  • Plating & passivation – we work with suppliers to outsource this secondary process for you, holding them to the highest standard
case studies-short
EMI/RFI Shielding Ring

EMI/RFI Shielding Ring

Challenge: This part needed to hold tight tolerances during the forming process.

Solution: We designed sophisticated cut-to-length and form tooling to manufacture this part.

Outcome: We were able to manufacture this component to accommodate four different shield sizes used for Aerospace grade ARINC connectors.

GET IN TOUCH LET US HELP YOU WITH YOUR PROJECT

As the internationally recognized leader in precision metal stamping, injection molding, value-added assembly solutions, and tooling engineering, we have served the medical device industry, automotive industry, and industrial sector for over 50 years. We provide design, prototype, advanced engineering support, and manufacturing services, ensuring a seamless transition from prototype to production.